How do we make liquid foundation in the lab
When we get the liquid foundation order from clients, the first thing we do is to research and develop the right formulas for clients. The following are our working step by step.
1. Initial Consultation & Briefing
Understanding the Client's Vision: We schedule a detailed consultation with the client to understand their specific needs and preferences. This involves discussing:
Desired Coverage: Light, medium, full, buildable?
Finish: Matte, dewy, satin, natural?
Skin Type: Normal, oily, dry, combination, sensitive?
Color Range: What shades are needed for the target market?
Performance Goals: Long-lasting, crease-resistant, waterproof, etc.?
Packaging Preferences: Bottles, tubes, pumps?
Branding Elements: Any specific branding requirements?
Creating a Brief: We document all of these details in a comprehensive brief to ensure everyone on the team is on the same page.
2. Formula Development & Testing
Ingredient Selection: Our expert chemists and formulators select the best ingredients based on the client's requirements. This involves considering factors like:
Safety: All ingredients must be safe for the skin and comply with regulations.
Performance: Ingredients are chosen for their specific properties, such as coverage, texture, and finish.
Sustainability: We prioritize eco-friendly options wherever possible.
Initial Prototypes: We create initial batches of foundation based on the chosen formula.
Testing and Refinement: These samples are thoroughly tested to assess:
Color Matching: Ensuring shades are accurate and complement the desired skin tones.
Coverage: Evaluating how well the foundation covers imperfections.
Texture: Testing for the desired feel on the skin (light, medium, heavy).
Finish: Confirming that the finish (matte, dewy, etc.) is achieved.
Wear Time: Assessing how long the foundation stays on and looks fresh.
Compatibility: Ensuring the formula is safe and suitable for different skin types.
Feedback and Adjustments: We share the prototypes with the client for feedback and make adjustments to the formula based on their input. This iterative process continues until both parties are completely satisfied.
3. Production & Quality Control
Scale-Up: Once the final formula is approved, we scale up production to meet the order quantity.
Manufacturing Process: This follows the same rigorous steps outlined in the previous response:
Mixing and Dispersion: Ingredients are carefully blended in large vessels to create a homogeneous mixture.
Milling: The mixture is passed through mills to create a smooth, even texture.
Quality Control: Throughout production, we perform rigorous testing at various stages to ensure consistency and quality.
Filling: Foundation is accurately dispensed into bottles or tubes using automated equipment.
Sealing and Packaging: Bottles are sealed and labeled with product information.
Final Inspection: Finished product is inspected for any defects or errors.
4. Packaging & Branding
Packaging Design: If the client hasn't provided custom packaging, we can help them design and source appropriate bottles, tubes, or other containers.
Branding: We apply labels and other branding elements to the packaging according to the client's requirements.
5. Delivery & Post-Sale Support
Shipping: We carefully package and ship the finished foundation to the client's specified location, ensuring safe and timely delivery.
Post-Sale Support: We offer ongoing support to our clients, including:
Troubleshooting: We help address any production or product issues that may arise.
Future Formula Development: We can adapt the formula based on future needs or feedback.
Additional Orders: We're ready to fulfill future orders efficiently and effectively.